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Liquid glucose production

September 21 2017 , Written by cassava processing machine Published on #glucose syrup production machine

Introduction of liquid glucose production:

 
Liquid Glucose is a food syrup, made from the hydrolysis of starch. Rice and Corn is Commonly used as the source of the starch in the world . Glucose is produced by Enzyme hydrolysis.
 
Liquid Glucose used in confectionery manufacture contains varying Amounts of glucose, maltose and higher oligosacharides, depending on the grade .Glucose is used in foods to soften texture, add volume, prevent crystallization of sugar, and enhance flavor.
 
Liquid glucose can be transformed by converting some of the glucose into fructose (using an enzymatic process), a sweeter product, High Fructose syrup can be produced.
glucose syrup processing line
liquid glucose syrup processing machine

Description of liquid glucose production:

Its major uses in commercially prepared foods are as a thickener, sweetener, and humectant (an ingredient that retains moisture and thus maintains a food's freshness). Glucose is also widely used in the manufacture of a variety of candy products.
 
Depending on the method used to hydrolyze the starch and on the extent to which the hydrolysis reaction has been allowed to proceed, different grades of glucose syrup are produced, which have different characteristics and uses. The syrups are broadly categorized according to their dextrose equivalent (DE). The further the hydrolysis process proceeds, the more reducing sugars are produced, and the higher the DE. Depending on the process used, glucose with different compositions.
liquid glucose syrup production machine
liquid glucose syrup production technology

We can provide you the complete set liquid glucose production,so if you want to get more information of liquid glucose production,welcome to contact us,

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whatsapp/Phone:0086 135 2661 5783
Website:
         www.starchprojectsolution.com
         www.syrupmachine.com

 

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Liquid Glucose Syrup Manufacturing Machine

September 21 2017 , Written by cassava processing machine Published on #glucose syrup production machine

Liquid glucose syrup manufacturing machine,   

Corn glucose is widely used in many fields, like food, medicine, paper, etc.. Traditional method is processing starch to glucose, in consideration of high cost of starch, more and more people turn to process glucose from corn or rice. We adopt the newest double-enzyme method to process broken rice, the product is clear and of high quality, customers can also get protein dreg for animal feed.

Our machines are durable and performing well, the projects we finished abroad all go well and have made profits for years.

liquid glucose syrup processing machinery
glucose syrup processing machine

(1) Starch milk adjustment in liquid glucose syrup manufacturing machine : Raw broken rice is unloaded to rice tank. With water’s adding, it is sent to steeping tanks for softening. Dipped rice is pumped to crashing stage, sending to rice storage after de-stone, de-iron and milling.Starch milk coming from storage tank is adjusted to DS28-32% and proper PH and temperature.

(2) Liquefaction section for liquid glucose syrup manufacturing machine: Starch milk is sent to buffer tank then liquefied by jet cooker with the aid of liquefaction enzyme. 2 times jet cooking is needed for better reaction. Then the material is sent to the flash for cooling then to the neutralization tank for suitable PH value.

(3) Rice gluten feed making: The mixed syrup goes to filter press for removing the protein residues, fiber, etc. This dreg can be washed via process water to recover glucose. Then it is sent to bundle dryer for gluten feed making.

(4) Saccharification of Liquid glucose syrup manufacturing machine: The temperature and PH value of liquefied material are adjusted and it is sent to saccharification tanks for reaction. After being kept in saccharification tank, the required DE value of the glucose will be reached.

(5) Filtration and decoloring: Active carbon is needed for decoloring at proper temperature. The active carbon will adsorb the color material from the glucose. After that, the glucose and active carbon are sent to the filter press to filter the active carbon. The cleaned glucose is sent to the next section.

glucose syrup processing machine
glucose syrup production machine

(6) Ion exchange section of Liquid glucose syrup manufacturing machine: Tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product.

(7) Evaporation section during the Liquid glucose syrup manufacturing machine : The glucose is totally cleaned through safety filter then sent to evaporator for concentrating to reach the required DS as final product.

If you want to get more information of liquid glucose syrup manufacturing machine,welcome to contact us directly.

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whats app/Phone:0086 135 2661 5783
Website:  www.syrupmachine.com

                www.starchprojectsolution.com

 

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High quality Starch glucose production line

September 21 2017 , Written by cassava processing machine Published on #glucose syrup production machine, #liquid glucose syrup production line


All kinds of starch sugar will be got by corn starch hydrolysis with acid or enzyme. The liquid products are maltose, glucose syrup, fructose syrup;

For the technology of starch glucose production line, we can use not only all kinds of starch as feeding material to produce  starch glucose , But also,  the corn  flour , rice flour, broken rice flour as feeding material to produce glucose  syrup etc. Which is the  new technology of  starch glucose production line:

glucose syrup processing machine
glucose syrup processing line

Starch glucose syrup production line

The description of  new technology of starch glucose production line:

1. Old technology need to make starch firstly, New technology need to make corn flour or rice flour firstly;

2. Continuous spray liquefaction, mainly used to convert the starch content inside the rice flour to make it orginal syrup.

3.Filtration section for Starch glucose production line , It will be used to separate the protein or gluten , the gluten will be the best additives for animal feed,

4. Saccharification section, By adding the saccharification enzyme, which will transfer the orginal syrup into glucose syrup, but at this time, the syrup is colored and with impurities. So, we need to remove color.

5.Decolorization section during the Starch glucose production line- Using actice carbon to remove color

6.Filtration section- Using filter to separate the active carbon

7. Ion exchange section during the Starch glucose production line- By resin to adsorb the impurtities.

glucose syrup processing machine
starch glucose syrup production line

8.Evaporation section during the Starch glucose production line - By evaporation, processors can get the final glucose syrup with required density

9.Final starch glucose syrup storage

My company engaged in cassava starch processing machine,cassava flour production machine,cassava starch production line,sweet potato/ potato starch processing plant,cassava flour making line,garri processing machine,gluten washing machine,syrup production line,glucose syrup processing machine,high fructose corn syrup processing machine,we can provide the complete set production line and the turkey project.

We have advanced processing equipment and scientific management system. The products have gained many achievements and awards. Our machines have been exported to Congo, Uganda, Uzbekistan, Kazakhstan, Canada, Chile, Argentina, Ethiopia, Zambia, Nigeria, Russia, Turkey and so on.

liquid glucose syrup processing machine
starch glucose syrup processing machine

If you want to get more information of starch glucose production line,welcome to contact us,

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whats app/Phone:0086 135 2661 5783
Website:
         www.starchprojectsolution.com
         www.syrupmachine.com

 

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Cassava flour processing equipment

September 14 2017 , Written by cassava processing machine Published on #cassava flour making machine

Tapioca also called Cassava is grown primarily for its starchy roots and is a staple  food crop in many tropical countries.Cassava not  only contributes  to  the  food  security status of rural populations but is also a raw material for  agroindustries.  As cassava becomes more  important as industrial crop, the logistic of supplying fresh cassava  roots  to  processing  plants  becomes more critical.

Here we mainly introduce the cassava flour processing equipment .List of cassava flour processing equipment for a cassava flour factory producing 20 tons per day

Step 1. Cleaning section during the cassava flour processing equipment

cassava processing machine
cassava peeling and washing machine

2 belt conveyors with suitable gear motors and supports for transporting the roots

Step 2. Cassava crushing section during the cassava flour processing

Step 3. Extraction section during the cassava flour processing equipment

3pc round sieve to separed the residue of the flour

cassava flour processing equipment
cassava flour processing machine

 

Step 4. Dewatering and drying section during the cassava flour processing1pc airflow drying machine-which is our national patent products
We can provide you the different capacity of cassava flour processing equipment line according to your demand and budget.

cassava flour dryer machine
cassava flour processing equipment

If you have any questions of cassava flour processing equipment ,welcome to contact us, my engineers will give you a professional program according to your demand.
Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whatsapp/Phone:0086 135 2661 5783
Website: www.cassavaprocessingmachine.com
              www.cassavaprocessingplant.com
              www.starchprojectsolution.com

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Potato starch production line

September 14 2017 , Written by cassava processing machine Published on #cassava processing machine, #cassava starch processing plant

Here is the introduction of potato starch production line:

step 1- sorting: The roots are sorted to select wholesome roots for processing.

step 2- weighing: The sorted roots are weighed.

step 3- peeling: The roots are peeled to remove the peels.

cassava peeling and washing machine
cassava peeling machine

step 4- grating section during the cassava starch production line: The peeled roots are grated to produce a smooth mash.

step 5- extracting section during the potato starch production line : The mash is discharged into a starch extractor to extract the starch.

step 6- sedimentation: The starch milk is allowed to settle forming two layers i.e. the top free supernatant liquid and the thick starch slurry.

step 7- dewatering section during the potato starch production line : The supernatant layer of liquid is removed by siphoning off the liquid with rubber hose and the thick slurry obtained is dewatered to reduce its moisture content.

cassava starch processing machine
cassava starch dewatering machine

step 8- granulating: The “cake” is mechanically reduced in size to produce fine granules of greater surface area.The granulated cake is mechanically dried in a mechanical dryer to reduce its moisture content to about 8 – 10 per cent.

step 9- milling section during the potato starch production line : The dried product is milled to desired particle size (if necessary).

step 10-packaging: The starch is packaged appropriately.

cassava starch processing machinery
cassava starch production line

If you have any questions about the potato starch processing machine,welcome to contact us,our engineer will give you a professional suggestions about the potato starch production line according  to your requirement.

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whatsapp/Phone:0086 135 2661 5783
Website:     www.cassavaprocessingmachine.com
                  www.cassavaprocessingplant.com
                 www.starchprojectsolution.com

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Small scale cassava starch production process

September 14 2017 , Written by cassava processing machine Published on #cassava processing machine, #cassava starch processing plant

What is the small scale cassava starch production process ?
Cassava starch is produced primarily by the wet milling of fresh cassava roots. The cassava starch main production process included :Cleaning and washing, Crushing ,Starch Extraction, De-sanding , Settling, Dehydration , Drying , Packing and Storing .

The small scale cassava starch production process description as below:

(1)Cleaning and washing :  Cassava roots need cleaning and washing to remove the soil and dirt to make sure the cassava is total cleaned before crushing.

(2)Crushing : The cleaned cassava roots will be crushed into cassava slurry .

starch production equipment
cassava starch processing machine

(3)Starch Extraction :  After fine crushing, cassava slurry will be pumped into extraction machine.  Fiber and other large particles are separated with starch and soluble protein from cassava slurry.

(4)De-sanding during the cassava starch production process: The de-sander will remove the impurities which heavier than starch such as sands and metal .

(5)Settling : The starch milk will pump into settling tank or pool for some hours ,then the starch will settling to the bottom. Remove the upper water, then can get the starch slurry.

(6)Dehydration during the cassava starch production process :  The dewater machine will remove the water of starch slurry to get the wet starch (moisture 38~40%).
 

cassava starch processing machine
cassava starch production process

 

(7)Drying : Drying the wet starch to dry starch (moisture 13%).  You can drying by sunshine or by drying machine.
(8)Packing and Storing : Packing starch into bags and storing in a cool , dry place .
 

cassava starch dryer machine
cassava starch production machine


Our company is professional supply the complete cassava starch production process machine .If you want to build one small scale cassava starch plant, please contact with us freely .And our engineer will give you a feasibility program according to your requirement.

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whatsapp/Phone:0086 135 2661 5783
Website:      www.cassavaprocessingmachine.com
                   www.cassavaprocessingplant.com

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Cassava peeling and washing machine

September 14 2017 , Written by cassava processing machine Published on #cassava processing machine, #cassava peeling machine

 The cassava washing and peeling machine is easy to operate, with high output. The cassava washing and peeling machine can peel cleanly. The cassava washing and peeling machine can be made of carbon steel or stainless steel 304 . The cassava washing and peeling machine is the largest and most advanced fruit and vegetable peeling equipment cleaning.
cassava washing and peeling machine.

cassava peeling machine
cassava washing machine

Introduction of cassava washing and peeling machine
The cassava washing and peeling machine adopt brush principle, widely used in cassava, potatoes, sweet potato, kiwi fruit, all kinds of radish, all kinds of taro roots like fruits and vegetables such as cleaning and peeling.
 
This kind of cassava washing and peeling machine can separate cleaning, also can wash, peeling work at the same time. Equipment good appearance, convenient operation, cleaning (peeling) of large volume, high efficiency, energy consumption is small, can work continuously. Brush roller materials processed with special craft, so can be durable.

 

cassava peeling machine
cassava peeling and washing machine

If you have any questions of cassava peeling and washing machine,welcome to contact us, my engineers will give you a professional program according to your demand.
Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whats app/Phone:0086 135 2661 5783
Website:   www.cassavaprocessingmachine.com
                 www.cassavaprocessingplant.com

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Cassava chips cutting machine with conveyor

September 14 2017 , Written by cassava processing machine Published on #cassava processing machine, #cassava chips making machine

Cassava chips cutting machine with conveyor
We supply automatic cassava chips cutting machine which are with conveyors to realize feeding automatically, this will help save labor cost.

Cassava chips cutting machine introduction:

A. Cassava washing:The peeled tubers are thoroughly washed to remove all dirt and sand that may adhere to them. Export requirements insist that sand content should not be more than 2%.

B. Cassava peeling: After washing, cassava tubers need to be peeled. Because cassava tubers do not be peeled well will influence the cassava chips quality.

cassava chips making machine
cassava chips cutting machine

C. Cassava chips cutting machine :The washed tubers are carted to the chipping machines where they are chipped into small chips of about 1-2 centimetre thickness and 6-7 cm long. The sizes at times depend on the prescription of the order.

D. Cassava chips drying:The wet chips are taken to the Rotary Dryer where they are dried to 12-14% moisture content.

 

E. Packing:they are then weighed and bagged in 50kg polypropylene bags and stored.

The capacity of cassava chips cutting machine can be changed according to the customer's requirement. Much more information about the cassava chips cutting machine with conveyor,directly contact us.we will service you at 24 hours.

cassava chips cutting machine
cassava chips making machine

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whats  app/Phone:0086 135 2661 5783
Website:    www.cassavaprocessingmachine.com
                 www.cassavaprocessingplant.com

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Seitan maker

September 8 2017 , Written by cassava processing machine Published on #gluten washer machine

Introduction of seitan maker

Seitan, originally from Asia, is a common meat substitute for vegetarian dishes. Unlike many meat substitutes, seitan is not soy derived but made entirely of wheat gluten. Our seitan maker can produce seitan from wheat flour .

gluten making machine
gluten washing machine

Making setian from wheat flour by the seitan maker  process is simple, but does take some time. First Mix  wheat flour and water into a stiff dough by the seitan maker, the wait some time . Then using water washing the dough 4~5 times by seitan maker . The left thing in the seitan maker is the seitan , also called wheat gluten .
 

Application of Seitan maker

1.Wheat gluten production line

2.Wheat starch production line

the final food of seitan maker
gluten food

 

My company engaged in gluten washing machine,seitan maker,gluten making machine for decades,and our seitan maker have exported many countries, and the customer's feedback is very great,so, if you want to purchase the seitan maker ,welcome to contact me directly.

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whatsapp/Phone:0086 135 2661 5783
Website:     www.starchprojectsolution.com
 

 

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High fructose corn syrup production equipment

September 8 2017 , Written by cassava processing machine Published on #glucose syrup production machine


Introduction of high fructose corn syrup and the high fructose corn syrup production equipment:


High fructose corn syrup is called HFCS for short. The saccharified liquid from enzymic method saccharified starch isomerizes part of glucose into fructose through the isomerization effect by glucose isomerase.

high fructose corn syrup production line
High fructose corn syrup production line

Detailed description process of  high fructose corn syrup production equipment

1.Size mixing and liquidation during the high fructose corn syrup production:
Corn flour or rice flour is mixed with water . PH is adjusted 5.0-6.0. After size mixing, it is added high temperature liquefying enzyme, and then reaches spraying liquidator through slurry pump.

2.Saccharifying during the high fructose corn syrup production:
It utilizes saccharifying enzyme, and saccharifies when the mash temperature reaches 58-60℃. It goes to the next section upon reaching the required DE value.

3.Liquid glucose decoloration during the high fructose corn syrup production equipment :
After once and twice active carbon decoloration process, it can remove fat, protein and coloring matter in the liquid glucose.

high fructose corn syrup production equipment
glucose syrup processing machine

4.Super membrane filtration during the high fructose corn syrup production :
After decoloration, when the clear liquid passes inspection, it can enter into the membrane filtration system to remove the soluble protein in the liquid glucose and reduce the protein content.

5.Ion exchange during the high fructose corn syrup production:
It adjusts the liquid glucose temperature and PH value and cools temperature before exchange.
 

 high fructose corn syrup production machine
high fructose corn syrup production


6.Concentration during the high fructose corn syrup production equipment :
After desalination, under vacuum conditions,the liquid glucose is heated for evaporation.
 
7.Isomerization section during the high fructose corn syrup production:
After adjusting acidity, concentration and the microelements of the syrup, it enters into the heterogeneous column.


8.Syrup refining during the high fructose corn syrup production equipment :
We process the original syrup by secondary decoloration, refining exchange, secondary concentration, compound preparation, and temperature adjustment, then pump it into the end products tank for storage. The end product is F42 high fructose corn syrup.
 
 

 

We are the professional manufacturer of high fructose corn syruo production equipment manufacturer in China, we can provide you the high quality high fructose corn syrup production machine and the technology for you .

Fructose syrup production equipment
Fructose syrup production equipment

If you want to get more information of high fructose corn syrup production machine,welcome to contact me directly,my engineer team will provide you a feasibility program according to your demand for high fructose corn syrup production machine .

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
whatsapp/Phone:0086 135 2661 5783
Website:
         www.starchprojectsolution.com
         www.syrupmachine.com

 

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